Hyundai Mobis has developed an AI system utilizing sound for quality inspection, which is now implemented in its production lines. This innovative approach leverages artificial intelligence to analyze the subtle sounds generated during product inspection to determine quality accuracy. On June 18th, Hyundai Mobis announced that it has recently completed a pilot implementation of an Acoustic AI-based inspection system at its Changwon plant, which produces EPS.

Acoustic AI represents a new generation of artificial intelligence technology, distinguished from generative AI, which relies on language for Q&A tasks. It remains relatively untested in the manufacturing industry. The key to Acoustic AI is developing algorithms that assign meaning to specific sounds and facilitate appropriate judgments.

Hyundai Mobis has invested significant effort in developing various AI-based technologies over the past few years, now showcasing production technologies specialized in quality control. While generative AI emphasizes versatility for general users, Acoustic AI is designed for industrial applications, especially smart factories. Its primary advantage is processing large volumes of tasks in a short time.

The inspection system at the Changwon plant can detect defective products at a rate of one unit per second. The Changwon plant produces approximately 1.3 million units of EPS annually. The production process includes 23 stages, from component assembly to vibration and noise inspection.

Since EPS directly impacts steering performance and safety through the steering wheel, meticulous quality checks are essential. Noise inspections are conducted by connecting actual power to the EPS. The sound generated by the rotating motor creates a consistent waveform, which the AI analyzes to identify deviations or anomalies.

Previously, suspect defective products below a certain threshold were initially filtered by an automated system after assembly, followed by manual reevaluation by specialized personnel. To enhance quality competitiveness, Hyundai Mobis collaborated for about a year with on-site engineers, production technology experts, and AI specialists holding advanced degrees to gather and analyze data, successfully developing Acoustic AI. This system can now distinguish defective products and their causes.

Hyundai Mobis plans to validate and expand the application of Acoustic AI. In the manufacturing sector, the company aims to continuously collect meaningful data through its pioneering Acoustic AI and develop proprietary AI models based on this data. The accuracy of this trained AI is expected to improve further.